The Undeniable Benefits of Using Cold Shrink Cable Termination Kits
Be it corporate, engineering or manufacturing fields, high-end equipments play vital role in accomplishing different types of tasks. Today, there are various state-of-the art, sophisticated tools that are used in manufacturing industries to perform different tasks such as cutting, creating sink or making holes on a wide range of materials. A countersink should be created in a way that allows the head of a screw or bolt or nail to be flushed to the surface, properly. Using carbide countersink cutter you can make different types of holes, cuts or sinks in comparatively less time.
Counter hole is much like the countersink but it is different Tungsten Carbide Inserts from the later. So do not confuse with it and select a wrong tool for the same. The former is a kind of round hole cut on the top of a smaller bore as to allow the head of a bolt to fit nicely. It is easy to do and takes a little less time than the later. While countersink is very crucial task to perform, requiring precision tools that are designed to work efficiently. In the process of making such a cut, there emerge out rough, sharp edges that need to be removed to make it easy for bolt to fit properly.
Unlike other materials, making a hole or sink on aluminum is more difficult. It requires you to use only high performance end mills for aluminum to create countersink that allows for bolts to fit into the hole perfectly. Highly accurate and high-end tools will help you ensure that the cut or hole is ideal for the head of a bolt and the bolt comes fit in the space created. Also high performance, heavy duty equipments allow you to efficiently work on a wide variety of materials ranging from metal, wood, and plastic. The first and foremost objective of a high performance tool is to cut a hole in the material deep enough to allow the head of the screw to be flush with the material surface.
Whether it is manufacturing or construction industry, the high-end equipments are increasingly demanded across diverse verticals. There are a wide range of such devices, which are used to do different types of tasks. For example if you want to make countersink, there is a specific tool for the same. Likewise, to drill or make a hole or cut, a special machine is used, allowing you to do the fast feed milling inserts job with precision in less time. There are many carbide thread mills suppliers offering a wide range of high-end end mills for different materials including metal, aluminum, plastic, etc.
The Cemented Carbide Blog: parting and grooving Inserts
Be it corporate, engineering or manufacturing fields, high-end equipments play vital role in accomplishing different types of tasks. Today, there are various state-of-the art, sophisticated tools that are used in manufacturing industries to perform different tasks such as cutting, creating sink or making holes on a wide range of materials. A countersink should be created in a way that allows the head of a screw or bolt or nail to be flushed to the surface, properly. Using carbide countersink cutter you can make different types of holes, cuts or sinks in comparatively less time.
Counter hole is much like the countersink but it is different Tungsten Carbide Inserts from the later. So do not confuse with it and select a wrong tool for the same. The former is a kind of round hole cut on the top of a smaller bore as to allow the head of a bolt to fit nicely. It is easy to do and takes a little less time than the later. While countersink is very crucial task to perform, requiring precision tools that are designed to work efficiently. In the process of making such a cut, there emerge out rough, sharp edges that need to be removed to make it easy for bolt to fit properly.
Unlike other materials, making a hole or sink on aluminum is more difficult. It requires you to use only high performance end mills for aluminum to create countersink that allows for bolts to fit into the hole perfectly. Highly accurate and high-end tools will help you ensure that the cut or hole is ideal for the head of a bolt and the bolt comes fit in the space created. Also high performance, heavy duty equipments allow you to efficiently work on a wide variety of materials ranging from metal, wood, and plastic. The first and foremost objective of a high performance tool is to cut a hole in the material deep enough to allow the head of the screw to be flush with the material surface.
Whether it is manufacturing or construction industry, the high-end equipments are increasingly demanded across diverse verticals. There are a wide range of such devices, which are used to do different types of tasks. For example if you want to make countersink, there is a specific tool for the same. Likewise, to drill or make a hole or cut, a special machine is used, allowing you to do the fast feed milling inserts job with precision in less time. There are many carbide thread mills suppliers offering a wide range of high-end end mills for different materials including metal, aluminum, plastic, etc.
The Cemented Carbide Blog: parting and grooving Inserts
The Best Way to Microcontroller Reverse Engineering
If you select momentary grab bars, you need to be exceptionally cautious when utilizing them by making certain that they are stable at all times. Anyway, it's advisable to have grab bars to any suitable spot in the home. Performance Grab bars can be helpful in every corner of your home if you are feeling the should install in an acceptable spot.
Stainless steel round bars are steel bars that surface milling cutters are geometrically in precise form and have a tolerance that's tight dimensional. When searching the sector, you can also discover that square bars are available in a wide assortment of casting materials. Nevertheless, the bar can likewise be repaired permanently depending on the height of consumers. Bear in mind that an appropriate storage of steel bars on site is essential. Stainless steel bars are effortlessly accessible in the industry yet the ideal assortment and nature of items clients can find is online because they can likewise import them from various nations on the off likelihood they don't find satisfying outcomes on the market in the country. However, the uncomplicated method to purchase Steel Bars is from the internet. Stainless Steel Bright Bars are employed in a lot of industries.
Round bars are made in ultimate quality, which is the reason why they are so popular with our customers. SS Bright Round Bar are given in a variety of grades and finishes according to the demands of clients. The chains also are available in various pitches and gauges. The most frequently occurring and natural-feeling approach to cut is with the chain at the base of the bar.
If the glass is your theme, then you might want to obtain a glass cart. The non-ferrous metals aren't iron metals. scratching stainless steel round bar is quite a soft metal. It is a significant piece of material. It is one of the best inventions as it has led to the growth and expansion of the economy at a faster rate. Health-wise, stainless steel or glass are much better than plastic, especially in case you leave it in the vehicle. Over the last couple of decades, aluminum has come to be the raw material of choice.
In the event the original shape is retained once it's straightened, you can guarantee that it's of the highest quality. The form of the head may also be a factor also. If you find the proper frame that's well built from quality materials and an excellent mattress your futon experience is certain to be a positive one. Many people believe that it is going to be lightweight, but unfortunately, you cannot have an extremely strong frame that will resist the British weather without compromise and that compromise is generally the weight! Black metallic frames are created overseas. The incorrect futon frame will just become disposable furniture.
Outdoor decoration always adds an additional appeal to the total expression of the property. Since the design was designed to optimize safety, teams aren't permitted to modify the chassis in the slightest. The alternate design was supposed to run a bolt through the arms and in the rails. The plan of the Pils two-part razor is a small unusual.
The equipment is quite sentimental. On account of the extensive usage of bright bars in a number of industries, there are lots of stainless steel round bars manufacturers providing Round bars in various sizes and shapes. Also nowadays aluminum products are offered in various colors. Unless the customer has arrived from a referral or they've seen the pop-up gazebo in use, it's very likely that most of the prospective buyers will not have seen the gazebo until it's delivered to their door. As an example, it doesn't allow grain solutions. Every gun purchase is extremely personal.
Absolutely among the worst an individual can set in the body. In the beginning, it was widely regarded as a terrific add-on to the futon family of merchandise. The mixture of hole sizes, hole shapes, and an assortment of perforating techniques create an almost endless selection of perforated patterns to pick from.
The cart is quite functional and practical, as it can be moved around easily, and placed in some specific spaces around the region. Such cart can be found in many attractive designs to go perfectly with the remainder of the interior. You are able to locate a cart that has wine racks that could hold up to ten bottles, while the tray top is able to keep food, ice buckets, and other associated CNC Inserts products. Still, the very best thing about a cart is that it's movable. If you wish to put it outdoor, then you have to look for a stainless steel cart.
Ceramic knives have lots of advantages over traditional steel knives. Additionally, you have to choose the types of knives you're most likely to make the most use of. Since then knives of distinct kinds, with a variety of sorts of blades, made of a selection of materials, have evolved.
The Cemented Carbide Blog: Cutting Carbide Inserts
If you select momentary grab bars, you need to be exceptionally cautious when utilizing them by making certain that they are stable at all times. Anyway, it's advisable to have grab bars to any suitable spot in the home. Performance Grab bars can be helpful in every corner of your home if you are feeling the should install in an acceptable spot.
Stainless steel round bars are steel bars that surface milling cutters are geometrically in precise form and have a tolerance that's tight dimensional. When searching the sector, you can also discover that square bars are available in a wide assortment of casting materials. Nevertheless, the bar can likewise be repaired permanently depending on the height of consumers. Bear in mind that an appropriate storage of steel bars on site is essential. Stainless steel bars are effortlessly accessible in the industry yet the ideal assortment and nature of items clients can find is online because they can likewise import them from various nations on the off likelihood they don't find satisfying outcomes on the market in the country. However, the uncomplicated method to purchase Steel Bars is from the internet. Stainless Steel Bright Bars are employed in a lot of industries.
Round bars are made in ultimate quality, which is the reason why they are so popular with our customers. SS Bright Round Bar are given in a variety of grades and finishes according to the demands of clients. The chains also are available in various pitches and gauges. The most frequently occurring and natural-feeling approach to cut is with the chain at the base of the bar.
If the glass is your theme, then you might want to obtain a glass cart. The non-ferrous metals aren't iron metals. scratching stainless steel round bar is quite a soft metal. It is a significant piece of material. It is one of the best inventions as it has led to the growth and expansion of the economy at a faster rate. Health-wise, stainless steel or glass are much better than plastic, especially in case you leave it in the vehicle. Over the last couple of decades, aluminum has come to be the raw material of choice.
In the event the original shape is retained once it's straightened, you can guarantee that it's of the highest quality. The form of the head may also be a factor also. If you find the proper frame that's well built from quality materials and an excellent mattress your futon experience is certain to be a positive one. Many people believe that it is going to be lightweight, but unfortunately, you cannot have an extremely strong frame that will resist the British weather without compromise and that compromise is generally the weight! Black metallic frames are created overseas. The incorrect futon frame will just become disposable furniture.
Outdoor decoration always adds an additional appeal to the total expression of the property. Since the design was designed to optimize safety, teams aren't permitted to modify the chassis in the slightest. The alternate design was supposed to run a bolt through the arms and in the rails. The plan of the Pils two-part razor is a small unusual.
The equipment is quite sentimental. On account of the extensive usage of bright bars in a number of industries, there are lots of stainless steel round bars manufacturers providing Round bars in various sizes and shapes. Also nowadays aluminum products are offered in various colors. Unless the customer has arrived from a referral or they've seen the pop-up gazebo in use, it's very likely that most of the prospective buyers will not have seen the gazebo until it's delivered to their door. As an example, it doesn't allow grain solutions. Every gun purchase is extremely personal.
Absolutely among the worst an individual can set in the body. In the beginning, it was widely regarded as a terrific add-on to the futon family of merchandise. The mixture of hole sizes, hole shapes, and an assortment of perforating techniques create an almost endless selection of perforated patterns to pick from.
The cart is quite functional and practical, as it can be moved around easily, and placed in some specific spaces around the region. Such cart can be found in many attractive designs to go perfectly with the remainder of the interior. You are able to locate a cart that has wine racks that could hold up to ten bottles, while the tray top is able to keep food, ice buckets, and other associated CNC Inserts products. Still, the very best thing about a cart is that it's movable. If you wish to put it outdoor, then you have to look for a stainless steel cart.
Ceramic knives have lots of advantages over traditional steel knives. Additionally, you have to choose the types of knives you're most likely to make the most use of. Since then knives of distinct kinds, with a variety of sorts of blades, made of a selection of materials, have evolved.
The Cemented Carbide Blog: Cutting Carbide Inserts
Self Healing Cutting Mat Best Ways to Repair a Distorted Cutting Mat
The eCommerce boom and the digitization trend are spurring innovation in the packaging industry. So you will be seeing soon many packages that are stronger, sustainable, and smart. Almost any product you buy, food or beverages, comes in some kind of packaging. And when it comes to choosing the right packaging a lot is dependent on your clear plastic sauce bottles manufacturer.
When you start off anything, you can't go wrong by paying close attention to details. After all, the manufacturer and the packaging you choose may be one of the biggest factors in making your product a success. Take a moment to memorize the last item you bought. Was it something to eat, drink, apply or wear?
Now that you have the item in your mind, could you tell what thing attracted you the most? When you saw the packaging, what image comes first to your mind? Do you think about the design or just its safety and overall looks? Or maybe for you, the packaging serves as a protector of the content?
Plastic Sauce Bottles & The Important Function it Serves
Protection: At its most base level, a plastic bottle will protect vulnerable products from damage whilst they are in transit and from the contamination, damage by moisture, microorganism, and light. Therefore, the manufacturer you choose should be able to provide packaging which is sturdy and reliable. Many brands tend to package their products with seals and locks that prevent tampering and also ensure the safety and integrity of the product. Whether you are a brand or consumer, you would expect your products to function exactly as intended- secure, dependable sauce bottles are the best way to ensure just that.
Preserves the ingredients: The right packaging not only attracts consumers, but it will also keep your product safe in transportation as we mentioned above, while keeping it fresh. In most cases, the packaging is there to fulfill its mission- one time only. Either it is pulled off in order to start using the product it holds inside, or it is thrown away as soon as the packaging content runs out, in the case with sauce bottles. However, when the material is good it can be reused again. Moreover, the durability and less reaction with the material preserve the products for longer. This eventually reduces waste by giving people more time to use or consume the product before it extends the expiry date.
Display and promote the product: It all comes down to whether you want a custom-made bottle or a ready-made bottle. Your bottle manufacturer can supply you with a range of ready-made bottles of various sizes, shapes, and different closures. However, if you are looking for custom products your manufacturer should be happy to provide you with the packaging that matches your goals and objectives. From a functional aspect, the products particularly food or beverages must include a description of ingredients and other information on the packaging. While some may display instructions explaining how to set up and use the product.
Attract potential consumers: What happens when you don't get the desired quality or delivery on time? Will the brand take back or supply you with another stock? When considering the overall look of your packaging, it is important to consider the wants and needs of the consumer. You would want an experienced manufacturer who has the know-how of how it works. Because first impressions are so important to the buying process, well-designed durable packaging can go a long way in putting your products in the hand of a consumer. At the end of the day, the main goal of creating any product, after all, is to fast feed milling inserts attract consumers and encourage them to buy a product.
Packaging that serves almost any liquid product! Plastic bottles can be used for products ranging from chemicals, and juices to condiments. However, one of the most popular use is to contain beverages like juice, tea, water, and soft drinks.
The migration from glass to plastic is happening for a number of reasons, including the environmental footprint and cost. Plus, shipping bulk glass containers through the eCommerce channel is a whole different proposition than shipping the clear plastic or PET sauce bottles, especially from manufacturers in Wisconsin. Coming to the sustainability point, most of the plastic packaging today is made with recycled material, and most can be designed to be recycled or composed at the end. Now, the same infrastructure is not TCMT Insert always there with all manufacturers, and some brands new to this may not understand. But you also need to address these things.
The Cemented Carbide Blog: Carbide Inserts and Tooling
The eCommerce boom and the digitization trend are spurring innovation in the packaging industry. So you will be seeing soon many packages that are stronger, sustainable, and smart. Almost any product you buy, food or beverages, comes in some kind of packaging. And when it comes to choosing the right packaging a lot is dependent on your clear plastic sauce bottles manufacturer.
When you start off anything, you can't go wrong by paying close attention to details. After all, the manufacturer and the packaging you choose may be one of the biggest factors in making your product a success. Take a moment to memorize the last item you bought. Was it something to eat, drink, apply or wear?
Now that you have the item in your mind, could you tell what thing attracted you the most? When you saw the packaging, what image comes first to your mind? Do you think about the design or just its safety and overall looks? Or maybe for you, the packaging serves as a protector of the content?
Plastic Sauce Bottles & The Important Function it Serves
Protection: At its most base level, a plastic bottle will protect vulnerable products from damage whilst they are in transit and from the contamination, damage by moisture, microorganism, and light. Therefore, the manufacturer you choose should be able to provide packaging which is sturdy and reliable. Many brands tend to package their products with seals and locks that prevent tampering and also ensure the safety and integrity of the product. Whether you are a brand or consumer, you would expect your products to function exactly as intended- secure, dependable sauce bottles are the best way to ensure just that.
Preserves the ingredients: The right packaging not only attracts consumers, but it will also keep your product safe in transportation as we mentioned above, while keeping it fresh. In most cases, the packaging is there to fulfill its mission- one time only. Either it is pulled off in order to start using the product it holds inside, or it is thrown away as soon as the packaging content runs out, in the case with sauce bottles. However, when the material is good it can be reused again. Moreover, the durability and less reaction with the material preserve the products for longer. This eventually reduces waste by giving people more time to use or consume the product before it extends the expiry date.
Display and promote the product: It all comes down to whether you want a custom-made bottle or a ready-made bottle. Your bottle manufacturer can supply you with a range of ready-made bottles of various sizes, shapes, and different closures. However, if you are looking for custom products your manufacturer should be happy to provide you with the packaging that matches your goals and objectives. From a functional aspect, the products particularly food or beverages must include a description of ingredients and other information on the packaging. While some may display instructions explaining how to set up and use the product.
Attract potential consumers: What happens when you don't get the desired quality or delivery on time? Will the brand take back or supply you with another stock? When considering the overall look of your packaging, it is important to consider the wants and needs of the consumer. You would want an experienced manufacturer who has the know-how of how it works. Because first impressions are so important to the buying process, well-designed durable packaging can go a long way in putting your products in the hand of a consumer. At the end of the day, the main goal of creating any product, after all, is to fast feed milling inserts attract consumers and encourage them to buy a product.
Packaging that serves almost any liquid product! Plastic bottles can be used for products ranging from chemicals, and juices to condiments. However, one of the most popular use is to contain beverages like juice, tea, water, and soft drinks.
The migration from glass to plastic is happening for a number of reasons, including the environmental footprint and cost. Plus, shipping bulk glass containers through the eCommerce channel is a whole different proposition than shipping the clear plastic or PET sauce bottles, especially from manufacturers in Wisconsin. Coming to the sustainability point, most of the plastic packaging today is made with recycled material, and most can be designed to be recycled or composed at the end. Now, the same infrastructure is not TCMT Insert always there with all manufacturers, and some brands new to this may not understand. But you also need to address these things.
The Cemented Carbide Blog: Carbide Inserts and Tooling
Things You Need To Know Before Buying Steel Wire Ropes
Retail boxes can boost your retail business.
When a product is of good quality, people are satisfy. Customers become irritated when they receive a damaged item. Thus, to save money, you need to buy durable Custom packaging retail boxes in bulk. This can be accomplish by using corrugate sheets. Since solid and durable materials are highly regard for their characteristics, it is trendy. Despite being very robust, these packages aren't likely to damage the products inside. In addition, they also prevent items from being damaged during transport by resisting vibrations. So they will make your business run smoothly and can satisfy your customers.
GRAPHIC DESIGNS THAT ATTRACT THE EYE
By grabbing your customers' attention, you can increase sales of your products significantly. Custom printed retail boxes are ideal for this purpose as they have attractive graphics. Images and textures may be include in these graphics. Colorful patterns can also be use as backgrounds to make packages more obvious. In addition to pictures, you can offer your products with graphics that can encourage many to buy them.
BRAND INFORMATION ILLUSTRATION
Your business can grow significantly with the help of brand promotion. Many people prefer branded products due to their quality. It's not for nothing that they are trustworthy. If you use this information, you can make your best affordable Custom packaging retail boxes more recognizable by adding the appropriate information. Your brand's name and logo may be include in this information. As well as adding images of your brand ambassador, you can attract the attention of people as well. As such, these packages can assist you in increasing your sales.
TARGET THE POPULATION YOU WANT TO REACH
For companies to succeed, they need to attract the right people. Therefore, they can customize the retail packaging of their shopping for the targeted population accordingly. Connecting images can be add to them to accomplish this. The packaging of cosmetic products often displays images of fair skin DNMG Insert as an illustration of skin whitening cream. This will enable them to reach the appropriate people wholesale retail box packaging. It is possible to customize color for this purpose.
PERSONALIZE FOR SPECIAL OCCASIONS
A unique ceremony or celebration is essential to most people. Due to this, it's possible to customize retail boxes depending on the occasion. Add images of scary pumpkins to these packages, for instance, so that they are associate with Halloween. On these occasions, you will thus be able to increase your sales. To ensure printing quality, you can customize by a reputable retail packaging provider in the U.S.
USE RETAIL BOXES FOR INVITATIONS:
Boxes use in retail are not only use for packaging, but you can use these boxes for other purposes. Well, another interesting one uses these boxes for invitations. TNMG Insert Get Custom packaging retail boxes with your company's logo if you want to invite people to your corporate party? Packaging supplies will serve as your invitation in this case so that it will be beneficial for you. Additionally, they will serve as a marketing tool as well. Designing a logo is something they can help you with.
MEMORIES CAN BE STORE IN BOXES:
Memory is something we tend to want to relive again and again. It will be impossible to use your pictures, for instance, if they are not in their original format? This problem can only be solve by custom retail packaging, which is the perfect solution. In addition to being stiff and robust, they offer numerous other benefits and custom retail from such flat material that they can safely store all of your memorable photos. Also included in this retail box packaging is divider induction. Keeping items or articles that are a link to your memory can also be done this way. Sturdy and robust, they are suitable for protecting items from heat, ultraviolet rays, and moisture.
GIFT RETAIL BOXES:
A custom retail box is the perfect packaging solution for parties, events, or celebrations. Most people indeed wonder, "How?" Retail packaging boxes are available in beautiful designs that are both innovative and appealing simultaneously. To achieve these two features, printing is require. Embellishing packaging supplies with hot stamping and embossing are two ways to do so. Designs for retail boxes feature patterns and ribbons such as silk or organza. This will all enhance the appearance of your gift package in the boxes even further.
Moreover, they make your gifts more valuable. One thing is that the printing on them should be following the theme of the event or party. For embossing and debossing, several companies like offering their services like The Custom Packaging Boxes.
CUSTOMIZATION OF DISPLAY BOXES
Store shelves include display boxes filled with small items, including chewing gum, chocolates, sweets, and tobacco. Purchased unconsciously, meaning they did not plan their purchase. Displaying the brand logo and placing the product in a bright, colorful display has the purpose of encouraging buyers to purchase the product and increasing sales. A custom box for displaying products helps retailers, other product sellers, and brand owners find them interesting. These effects help them draw customers' attention to the storefront, enabling them to promote their products more effectively. You can also use these custom display boxes for various purposes, such as gift packaging or personal use.
Most cardboard or paper boards need these boxes, which have to be thickened and intensified through machine processing. After that, they are divide into relevant sections based on the design on the front and topped off with custom retail boxes with logo on the back. You will find the product name, images, and short text descriptions on the top and sides of the page. As these boxes open vertically, it's easier and more convenient to take effect and put it on the box.
PRODUCT DISPLAYS THAT ARE EFFECTIVE
Retailers and brands alike require presentation boxes to present their products. Custom storage boxes are an effective way to show off your products on your shelves. The CBD display boxes people use for displaying products should be well-design to help them find exciting products. Demo bags with colors and vibrant designs should be use to show off the effects. This can easily attract customer attention. A successful entrepreneur can increase sales of their products through this effective advertising strategy. When you display items in special boxes on your store's shelves, you will have more room to stock your store with more merchandise. People usually like to organize their shelves well, as it keeps them clean and tidy.
FEATURE DIFFERENT TYPES OF MATERIALS IN YOUR BOXES
Having products display in individual packaging makes them directly accessible to the public. Besides influencing the buying behavior of visitors, it can also affect their website experience. Dealers primarily use this display box, and it is beneficial. The display boxes serve as advertising devices for most products and give you an idea of what is in the products before making a purchase Custom packaging retail boxes.
The Cemented Carbide Blog: Carbide Turning Inserts
Retail boxes can boost your retail business.
When a product is of good quality, people are satisfy. Customers become irritated when they receive a damaged item. Thus, to save money, you need to buy durable Custom packaging retail boxes in bulk. This can be accomplish by using corrugate sheets. Since solid and durable materials are highly regard for their characteristics, it is trendy. Despite being very robust, these packages aren't likely to damage the products inside. In addition, they also prevent items from being damaged during transport by resisting vibrations. So they will make your business run smoothly and can satisfy your customers.
GRAPHIC DESIGNS THAT ATTRACT THE EYE
By grabbing your customers' attention, you can increase sales of your products significantly. Custom printed retail boxes are ideal for this purpose as they have attractive graphics. Images and textures may be include in these graphics. Colorful patterns can also be use as backgrounds to make packages more obvious. In addition to pictures, you can offer your products with graphics that can encourage many to buy them.
BRAND INFORMATION ILLUSTRATION
Your business can grow significantly with the help of brand promotion. Many people prefer branded products due to their quality. It's not for nothing that they are trustworthy. If you use this information, you can make your best affordable Custom packaging retail boxes more recognizable by adding the appropriate information. Your brand's name and logo may be include in this information. As well as adding images of your brand ambassador, you can attract the attention of people as well. As such, these packages can assist you in increasing your sales.
TARGET THE POPULATION YOU WANT TO REACH
For companies to succeed, they need to attract the right people. Therefore, they can customize the retail packaging of their shopping for the targeted population accordingly. Connecting images can be add to them to accomplish this. The packaging of cosmetic products often displays images of fair skin DNMG Insert as an illustration of skin whitening cream. This will enable them to reach the appropriate people wholesale retail box packaging. It is possible to customize color for this purpose.
PERSONALIZE FOR SPECIAL OCCASIONS
A unique ceremony or celebration is essential to most people. Due to this, it's possible to customize retail boxes depending on the occasion. Add images of scary pumpkins to these packages, for instance, so that they are associate with Halloween. On these occasions, you will thus be able to increase your sales. To ensure printing quality, you can customize by a reputable retail packaging provider in the U.S.
USE RETAIL BOXES FOR INVITATIONS:
Boxes use in retail are not only use for packaging, but you can use these boxes for other purposes. Well, another interesting one uses these boxes for invitations. TNMG Insert Get Custom packaging retail boxes with your company's logo if you want to invite people to your corporate party? Packaging supplies will serve as your invitation in this case so that it will be beneficial for you. Additionally, they will serve as a marketing tool as well. Designing a logo is something they can help you with.
MEMORIES CAN BE STORE IN BOXES:
Memory is something we tend to want to relive again and again. It will be impossible to use your pictures, for instance, if they are not in their original format? This problem can only be solve by custom retail packaging, which is the perfect solution. In addition to being stiff and robust, they offer numerous other benefits and custom retail from such flat material that they can safely store all of your memorable photos. Also included in this retail box packaging is divider induction. Keeping items or articles that are a link to your memory can also be done this way. Sturdy and robust, they are suitable for protecting items from heat, ultraviolet rays, and moisture.
GIFT RETAIL BOXES:
A custom retail box is the perfect packaging solution for parties, events, or celebrations. Most people indeed wonder, "How?" Retail packaging boxes are available in beautiful designs that are both innovative and appealing simultaneously. To achieve these two features, printing is require. Embellishing packaging supplies with hot stamping and embossing are two ways to do so. Designs for retail boxes feature patterns and ribbons such as silk or organza. This will all enhance the appearance of your gift package in the boxes even further.
Moreover, they make your gifts more valuable. One thing is that the printing on them should be following the theme of the event or party. For embossing and debossing, several companies like offering their services like The Custom Packaging Boxes.
CUSTOMIZATION OF DISPLAY BOXES
Store shelves include display boxes filled with small items, including chewing gum, chocolates, sweets, and tobacco. Purchased unconsciously, meaning they did not plan their purchase. Displaying the brand logo and placing the product in a bright, colorful display has the purpose of encouraging buyers to purchase the product and increasing sales. A custom box for displaying products helps retailers, other product sellers, and brand owners find them interesting. These effects help them draw customers' attention to the storefront, enabling them to promote their products more effectively. You can also use these custom display boxes for various purposes, such as gift packaging or personal use.
Most cardboard or paper boards need these boxes, which have to be thickened and intensified through machine processing. After that, they are divide into relevant sections based on the design on the front and topped off with custom retail boxes with logo on the back. You will find the product name, images, and short text descriptions on the top and sides of the page. As these boxes open vertically, it's easier and more convenient to take effect and put it on the box.
PRODUCT DISPLAYS THAT ARE EFFECTIVE
Retailers and brands alike require presentation boxes to present their products. Custom storage boxes are an effective way to show off your products on your shelves. The CBD display boxes people use for displaying products should be well-design to help them find exciting products. Demo bags with colors and vibrant designs should be use to show off the effects. This can easily attract customer attention. A successful entrepreneur can increase sales of their products through this effective advertising strategy. When you display items in special boxes on your store's shelves, you will have more room to stock your store with more merchandise. People usually like to organize their shelves well, as it keeps them clean and tidy.
FEATURE DIFFERENT TYPES OF MATERIALS IN YOUR BOXES
Having products display in individual packaging makes them directly accessible to the public. Besides influencing the buying behavior of visitors, it can also affect their website experience. Dealers primarily use this display box, and it is beneficial. The display boxes serve as advertising devices for most products and give you an idea of what is in the products before making a purchase Custom packaging retail boxes.
The Cemented Carbide Blog: Carbide Turning Inserts
PVD or CVD？ How to Choose Better Coating for Cutters
Perhaps no other material cutting process is as versatile, capable and simple as abrasive waterjet cutting. These qualities have made it a favorite for industrial users such as job shops and fabricators as well as for mobile repair centers, engineering classrooms, art studios and design houses. In an effort to make the technology even more versatile, Omax has now announced the release of a personal waterjet cutting system called the ProtoMax.
This system promises to make waterjet cutting feasible for a broad class of users for which versatility, capability, simplicity (and now affordability) are especially important. This group includes inventors, artists, teachers, engineers, prototypers, hobbyists, crafters and industrial users who need occasional waterjet capabilities to complement other cutting systems. The ProtoMax would not be out of place in a household setting. In fact, many of the same types of users who have already embraced various 3D printing and additive manufacturing processes in the maker movement are likely to take note of this new system.
Omax describes the new waterjet as a compact, self-installed cutting system suited for prototyping and relatively low-volume cutting of almost any material less than 2 inches thick in two-dimensional contouring. Aluminum, steel, composites, rubber, glass, granite, plastics, wood and other materials can be cut under the 30,000-psi cutting nozzle powered by a 5-hp pump. The maximum workpiece size is 12 inches by 12 inches. Abrasive waterjet cutting does not create a heat-affected zone, does not change material properties, creates little mist, and is relatively quiet at 76 decibels when cutting under water (about the same noise level as a garbage disposal or dishwasher). Other specs given for the ProtoMax include ±0.005-inch linear positioning accuracy, ±0.003-inch repeatability and a maximum 100-ipm traverse speed.
The system accepts the same garnet powder used in full-scale industrial systems. Because the garnet powder is available in proportionately smaller quantities appropriate for a unit of this size, the price per pound is somewhat higher. The hopper of the unit holds 14 pounds of powder. The lower stream pressure of the new system does reduce cutting speed compared to full-size machines, but this does not seem an obstacle for projects that fit the cutting table of the personal system.
The new waterjet plugs into a three-prong, 240-volt AC outlet such as one Coated Inserts used for a home clothes dryer. The pump and cutting table are on casters, enabling the unit to be rolled into place.
As is the case for industrial models of abrasive waterjet cutting machines, programming software and the unit’s computer control system largely determine how readily the process can be implemented. For the ProtoMax, part programming and cutting operations are controlled by the company’s proprietary Intelli-Max software. According to Stephen Bruner, VP of marketing, the ProtoMax programming and control software are based on the same CAD/CAM software features of the industrial version. These features include waterjet cutting models that predict the behavior when cutting different materials, thicknesses and shapes. The user interface is said to be straightforward and appropriate for learning computer-aided Cemented Carbide Inserts manufacturing.
Mr. Bruner also notes that whereas most small industrial waterjets start at $70,000, the ProtoMax has a unit list price of $19,950.
Omax has launched a website to provide additional information about the personal waterjet system and purchasing options. The site includes design ideas, detailed specifications, frequently asked questions and a community section to support users and fellow enthusiasts. The first units are expected to be shipped by the end of 2017.
The Cemented Carbide Blog: Cutting Carbide Inserts
Perhaps no other material cutting process is as versatile, capable and simple as abrasive waterjet cutting. These qualities have made it a favorite for industrial users such as job shops and fabricators as well as for mobile repair centers, engineering classrooms, art studios and design houses. In an effort to make the technology even more versatile, Omax has now announced the release of a personal waterjet cutting system called the ProtoMax.
This system promises to make waterjet cutting feasible for a broad class of users for which versatility, capability, simplicity (and now affordability) are especially important. This group includes inventors, artists, teachers, engineers, prototypers, hobbyists, crafters and industrial users who need occasional waterjet capabilities to complement other cutting systems. The ProtoMax would not be out of place in a household setting. In fact, many of the same types of users who have already embraced various 3D printing and additive manufacturing processes in the maker movement are likely to take note of this new system.
Omax describes the new waterjet as a compact, self-installed cutting system suited for prototyping and relatively low-volume cutting of almost any material less than 2 inches thick in two-dimensional contouring. Aluminum, steel, composites, rubber, glass, granite, plastics, wood and other materials can be cut under the 30,000-psi cutting nozzle powered by a 5-hp pump. The maximum workpiece size is 12 inches by 12 inches. Abrasive waterjet cutting does not create a heat-affected zone, does not change material properties, creates little mist, and is relatively quiet at 76 decibels when cutting under water (about the same noise level as a garbage disposal or dishwasher). Other specs given for the ProtoMax include ±0.005-inch linear positioning accuracy, ±0.003-inch repeatability and a maximum 100-ipm traverse speed.
The system accepts the same garnet powder used in full-scale industrial systems. Because the garnet powder is available in proportionately smaller quantities appropriate for a unit of this size, the price per pound is somewhat higher. The hopper of the unit holds 14 pounds of powder. The lower stream pressure of the new system does reduce cutting speed compared to full-size machines, but this does not seem an obstacle for projects that fit the cutting table of the personal system.
The new waterjet plugs into a three-prong, 240-volt AC outlet such as one Coated Inserts used for a home clothes dryer. The pump and cutting table are on casters, enabling the unit to be rolled into place.
As is the case for industrial models of abrasive waterjet cutting machines, programming software and the unit’s computer control system largely determine how readily the process can be implemented. For the ProtoMax, part programming and cutting operations are controlled by the company’s proprietary Intelli-Max software. According to Stephen Bruner, VP of marketing, the ProtoMax programming and control software are based on the same CAD/CAM software features of the industrial version. These features include waterjet cutting models that predict the behavior when cutting different materials, thicknesses and shapes. The user interface is said to be straightforward and appropriate for learning computer-aided Cemented Carbide Inserts manufacturing.
Mr. Bruner also notes that whereas most small industrial waterjets start at $70,000, the ProtoMax has a unit list price of $19,950.
Omax has launched a website to provide additional information about the personal waterjet system and purchasing options. The site includes design ideas, detailed specifications, frequently asked questions and a community section to support users and fellow enthusiasts. The first units are expected to be shipped by the end of 2017.
The Cemented Carbide Blog: Cutting Carbide Inserts
CAM Program Generates Tool Paths
Shops can benefit in a number of ways by broaching on a CNC lathe. Locking a lathe’s spindle and driving a broaching tool in and out of a workpiece to create keyways and slots increases the number of operations that can be performed in a single chucking on a single machine. This improves feature-to-feature accuracy, reduces the amount of time for handling and setup, and eliminates the need for specialized broaching equipment.
Tools with brazed or replaceable carbide inserts are commonly used for such broaching operations. The latter version offers an advantage in that the insert—not the entire tool—can be replaced after it becomes worn. That way, the tool body can remain installed in the lathe’s turret during insert replacement, making it unnecessary to re-zero the tool after a new insert is installed.
Razorform Tools (Playa Del Rey, Shoulder Milling Inserts California) has a new twist on the replaceable insert concept for broaching tools. Its Razorform tool system is said to be the industry’s first indexable-insert-style broaching tool, providing two cutting edges per TiN-coated, micro-grain carbide insert. Once one insert edge becomes worn, a machine operator removes two screws securing the sizeable insert to the tool body and flips the insert around to the present the second cutting edge. This design not only decreases tooling cost, but also increases tool life and performance, the company says.
The size and proprietary geometry of the Razorform insert, in addition to the support provided by the tool body, offer stability during the cut to reduce chatter. The force of each longitudinal cut is directed through the middle of the insert and the heat-treated, 4140-steel tool body, Carbide Turning Inserts which also contributes to overall system rigidity. The inserts are currently available in sizes to create slots from 1/8 to 5/16 inch wide. Custom widths are also available.
The company recommends using coolant during broaching operations primarily to wash chips out of the slot during machining. A typical depth of cut is 0.0015 inch per pass, but smaller depths may be necessary when broaching extremely hard materials.
One early adopter of this broaching tool system for CNC lathes is Baldor Electric, located in Fort Smith, Arkansas. The manufacturer of electric motors had been using brazed-insert tools to machine keyways in 4140 steel workpieces. The company was able to machine 20 to 30 parts per brazed insert. The tool would then have to be removed from the machine and re-sharpened. Now, using the Razorform tool, it is possible to machine 100 parts per insert cutting edge and then index the insert to machine another 100 parts. Because the tool body remains installed in the machine during insert change, the company claims to save 10 to 15 minutes of downtime because it isn’t necessary for an operator to re-zero the tool.
The Cemented Carbide Blog: Carbide Inserts and Tooling
Shops can benefit in a number of ways by broaching on a CNC lathe. Locking a lathe’s spindle and driving a broaching tool in and out of a workpiece to create keyways and slots increases the number of operations that can be performed in a single chucking on a single machine. This improves feature-to-feature accuracy, reduces the amount of time for handling and setup, and eliminates the need for specialized broaching equipment.
Tools with brazed or replaceable carbide inserts are commonly used for such broaching operations. The latter version offers an advantage in that the insert—not the entire tool—can be replaced after it becomes worn. That way, the tool body can remain installed in the lathe’s turret during insert replacement, making it unnecessary to re-zero the tool after a new insert is installed.
Razorform Tools (Playa Del Rey, Shoulder Milling Inserts California) has a new twist on the replaceable insert concept for broaching tools. Its Razorform tool system is said to be the industry’s first indexable-insert-style broaching tool, providing two cutting edges per TiN-coated, micro-grain carbide insert. Once one insert edge becomes worn, a machine operator removes two screws securing the sizeable insert to the tool body and flips the insert around to the present the second cutting edge. This design not only decreases tooling cost, but also increases tool life and performance, the company says.
The size and proprietary geometry of the Razorform insert, in addition to the support provided by the tool body, offer stability during the cut to reduce chatter. The force of each longitudinal cut is directed through the middle of the insert and the heat-treated, 4140-steel tool body, Carbide Turning Inserts which also contributes to overall system rigidity. The inserts are currently available in sizes to create slots from 1/8 to 5/16 inch wide. Custom widths are also available.
The company recommends using coolant during broaching operations primarily to wash chips out of the slot during machining. A typical depth of cut is 0.0015 inch per pass, but smaller depths may be necessary when broaching extremely hard materials.
One early adopter of this broaching tool system for CNC lathes is Baldor Electric, located in Fort Smith, Arkansas. The manufacturer of electric motors had been using brazed-insert tools to machine keyways in 4140 steel workpieces. The company was able to machine 20 to 30 parts per brazed insert. The tool would then have to be removed from the machine and re-sharpened. Now, using the Razorform tool, it is possible to machine 100 parts per insert cutting edge and then index the insert to machine another 100 parts. Because the tool body remains installed in the machine during insert change, the company claims to save 10 to 15 minutes of downtime because it isn’t necessary for an operator to re-zero the tool.
The Cemented Carbide Blog: Carbide Inserts and Tooling
Improving Tool Life by Turning off Coolant
Landing new projects for a machine shop often calls for capabilities that sometimes it does not have. When this happens, shop management must decide between finding another shop that can do the work or purchasing new equipment to satisfy customer demands. Okay Industries in Alajuela, Costa Rica, won two jobs around the same time that required the shop to make that decision. Looking into the future, management chose to invest in a new Swiss-type lathe. Not only were management’s expectations exceeded by the machine’s performance and efficiency, but the lathe is now included in plans for future applications.
Okay Industries launched in 2012 as a medical precision components manufacturer that uses multi-axis CNC machine tools, Swiss-type turning, die-sinking, wire EDM and general machining. Materials used include stainless steels, implantable titanium and nitinol. The company, which employs 65 people, also specializes in automotive, defense/firearms and industrial applications. The company headquarters is in New Berlin, Connecticut.
When the company won the job of producing a 1.5-by-1.5-mm medical device used in breast cancer surgery, General Manager Mario Chaves realized that he needed to take the shop’s Swiss-type capabilities to the next level. Already experienced and impressed with its Swiss GT 26 from Tornos Technologies, which had cut the shop’s cycle Cutting Tool Inserts times on specific parts by more than 50%, Mr. Chaves again turned to the manufacturer for this new acquisition.
He visited Tornos’ headquarters in Switzerland to commission a SwissNano Swiss-type and then worked with Mayprod, his local Tornos distributor in Central America, to implement the machine at Okay Industries. This investment made Okay the first manufacturer in Latin America to own a SwissNano, which machines parts 4 mm in diameter and smaller.
“The SwissNano has exceeded our expectations by demonstrating very good stability on the required part dimensions,” Mr. Chaves says. “In our first part runs on the lathe, the results were impressive, with virtually no variation between the first part and the 200th part.”
Tisis programming software, Tornos’ Industry RCGT Insert 4.0 portal, addresses and improves the human element of manufacturing, Mr. Chaves says, which is important to him. “One of the chief reasons I joined the Okay Industries family was company President Jason Howey’s focus on and interest in people,” he says. “We are keeping pace with the big trends influencing medical component manufacturing. Parts are becoming smaller and customers are requiring more solutions. We want to be the partner that can provide the best end results with the best price and technologies.”
With this goal in mind, Mr. Chaves is already imagining the machine’s potential for other applications. He also sees a bright future for Okay Industries by continuing to collaborate with Tornos. “There are a lot of opportunities for Tornos and our company. In fact, when we were at Tornos’ headquarters, I was very impressed with the MultiSwiss, a machine that combines the sliding headstock advantages of a Swiss with the production capabilities of a multi-spindle,” he says. He has been seeking a project that could justify the purchase.
Meanwhile, its new Swiss-type lathe helps keep Okay Industries’ manufacturing on track to keep pace with the medical industry’s demands for smaller parts with higher precision while still being competitively priced in the market.
The Cemented Carbide Blog: carbide wear inserts
Landing new projects for a machine shop often calls for capabilities that sometimes it does not have. When this happens, shop management must decide between finding another shop that can do the work or purchasing new equipment to satisfy customer demands. Okay Industries in Alajuela, Costa Rica, won two jobs around the same time that required the shop to make that decision. Looking into the future, management chose to invest in a new Swiss-type lathe. Not only were management’s expectations exceeded by the machine’s performance and efficiency, but the lathe is now included in plans for future applications.
Okay Industries launched in 2012 as a medical precision components manufacturer that uses multi-axis CNC machine tools, Swiss-type turning, die-sinking, wire EDM and general machining. Materials used include stainless steels, implantable titanium and nitinol. The company, which employs 65 people, also specializes in automotive, defense/firearms and industrial applications. The company headquarters is in New Berlin, Connecticut.
When the company won the job of producing a 1.5-by-1.5-mm medical device used in breast cancer surgery, General Manager Mario Chaves realized that he needed to take the shop’s Swiss-type capabilities to the next level. Already experienced and impressed with its Swiss GT 26 from Tornos Technologies, which had cut the shop’s cycle Cutting Tool Inserts times on specific parts by more than 50%, Mr. Chaves again turned to the manufacturer for this new acquisition.
He visited Tornos’ headquarters in Switzerland to commission a SwissNano Swiss-type and then worked with Mayprod, his local Tornos distributor in Central America, to implement the machine at Okay Industries. This investment made Okay the first manufacturer in Latin America to own a SwissNano, which machines parts 4 mm in diameter and smaller.
“The SwissNano has exceeded our expectations by demonstrating very good stability on the required part dimensions,” Mr. Chaves says. “In our first part runs on the lathe, the results were impressive, with virtually no variation between the first part and the 200th part.”
Tisis programming software, Tornos’ Industry RCGT Insert 4.0 portal, addresses and improves the human element of manufacturing, Mr. Chaves says, which is important to him. “One of the chief reasons I joined the Okay Industries family was company President Jason Howey’s focus on and interest in people,” he says. “We are keeping pace with the big trends influencing medical component manufacturing. Parts are becoming smaller and customers are requiring more solutions. We want to be the partner that can provide the best end results with the best price and technologies.”
With this goal in mind, Mr. Chaves is already imagining the machine’s potential for other applications. He also sees a bright future for Okay Industries by continuing to collaborate with Tornos. “There are a lot of opportunities for Tornos and our company. In fact, when we were at Tornos’ headquarters, I was very impressed with the MultiSwiss, a machine that combines the sliding headstock advantages of a Swiss with the production capabilities of a multi-spindle,” he says. He has been seeking a project that could justify the purchase.
Meanwhile, its new Swiss-type lathe helps keep Okay Industries’ manufacturing on track to keep pace with the medical industry’s demands for smaller parts with higher precision while still being competitively priced in the market.
The Cemented Carbide Blog: carbide wear inserts
Haimer Shrink Fit Toolholders Raise Boulevard's Feed Rates
Seco Tools offers Jetstream Tooling, a line of high performance tools designed to deliver coolant directly at the insert cutting edge for better chip control and long tool life. The high cutting speed and feed rates are said to be maintained across coolant pressures ranging from 70 to 5,000 psi for materials including titanium alloys, nickel-chromium, aluminum and steel alloys, and stainless steel.
Coolant is applied through the tooling nozzle at high pressure, close to the cutting edge, cooling the work area and producing smaller, hard, brittle chips. The high-pressure jet then breaks and lifts the chips away from the cutting area without damaging components or WNMG Insert tooling, the company says. Additionally, there is less contact length of the chip on the rake fence, which helps prevent crater wear and improve surface finish.
The coolant inducer for this ISO range of the toolholders is designed to pivot, allowing access to index Coated Inserts the carbide insert while the tool is still in position. The tooling product range can be applied in combination with the company’s various inserts.
The Cemented Carbide Blog: carbide insert stock
Seco Tools offers Jetstream Tooling, a line of high performance tools designed to deliver coolant directly at the insert cutting edge for better chip control and long tool life. The high cutting speed and feed rates are said to be maintained across coolant pressures ranging from 70 to 5,000 psi for materials including titanium alloys, nickel-chromium, aluminum and steel alloys, and stainless steel.
Coolant is applied through the tooling nozzle at high pressure, close to the cutting edge, cooling the work area and producing smaller, hard, brittle chips. The high-pressure jet then breaks and lifts the chips away from the cutting area without damaging components or WNMG Insert tooling, the company says. Additionally, there is less contact length of the chip on the rake fence, which helps prevent crater wear and improve surface finish.
The coolant inducer for this ISO range of the toolholders is designed to pivot, allowing access to index Coated Inserts the carbide insert while the tool is still in position. The tooling product range can be applied in combination with the company’s various inserts.
The Cemented Carbide Blog: carbide insert stock
Redesigned CAM Engine Anticipates Mill, Lathe Evolution
With a culture that emphasizes quality and continuous improvement, McMillan Machine Company is always willing to try out new technologies and techniques, says general manager Duncan Davis. However, when Mr. Davis was offered a free, 30-day trial of Celeritive Technologies’ VoluMill toolpath engine in December 2009, he couldn’t possibly have conceived of the extensive benefits the system would provide. In addition to the promised improvements in tool life, metal-removal rates and cycle time, the CAM system add-on prolonged machine tool spindle and coolant life while reducing energy consumption, labor costs, machine wear and lost quotes. “We decided to purchase it after the first week,” Mr. Davis recalls. “The results were so dramatic that one order paid for the software. It’s been all profit after that.”
Mr. Davis’ shop is one of seven companies in the McMillan corporate family. The group traces its roots to 1973, when founder Gale McMillan began producing his own firearm stocks for competitive bench-rest shooting matches. Other shooters, always in search of a competitive edge, began asking him to produce stocks for their rifles as well. The brand’s reputation continued to grow during the next few decades, and today, its products are the weapons of choice for the Navy Seals and other elite American troops.
McMillan Machine Company was born in 1987 when Mr. McMillan decided that producing firearms in-house, as opposed to buying, dismantling and rebuilding components from Remington, would improve quality while saving time and money. Although the company has produced aftermarket parts for Harley-Davidson and components for Cessna, its primary focus is weapons systems. Barrels, firing components, housings, chassis, mounts, adapters and couplers comprise the majority of its workload.
Mr. Davis was prompted to try VoluMill by his Gibbscam CAM software reseller, John Gulstad of Technical Manufacturing Information (TMI). Mr. Gulstad, a firm believer in VoluMill, says every one of his Gibbscam customers that has tried the plug-in—including McMillan Machine—ended up buying it. “It’s probably the most dynamic and important CAM development in many years,” he says.
The plug-in toolpath engine is designed to replace traditional roughing methods in applications that require prioritizing ease of programming, reduced cycle times, extended tool life and reduced stress on machine tools. According to developer Celeritive Technologies (Cave Creek, Arizona), the software plans tool paths based on the capabilities of the machine and cutting tool, regardless of the shape being cut. In contrast, traditional toolpath strategies are derived from the geometry being machined.
The software’s benefits stem primarily from its ability to maintain a consistent metal-removal rate, which is determined by the user according to the particular combination of machine, cutting tool, geometry and workpiece material. It does this by dynamically adjusting feeds and speeds and by using smooth, flowing tool paths that avoid sharp corners and other features that can subject the cutter and Cutting Inserts spindle to extra stress from cutting forces. Managing material-removal rates in this way keeps the load on the tool constant, avoiding premature wear while enabling the use of more aggressive machining parameters, regardless of workpiece geometry. The result is prolonged tool life and reduced cycle time, the developer says.
The first McMillan job to benefit from VoluMill—an order that brought in sufficient revenue to pay for the software—was a 6Al4V titanium mount component that required a great deal of machining and was hard on tools. Originally, the part took 80 minutes to rough at 1,225 rpm, 6.25 ipm, a 0.315-inch axial cutting depth and an 0.22-inch radial cutting depth. With VoluMill tool paths, the shop reduced radial cutting depth to 0.35 inch and increased axial cutting depth to 1.18 inch, spindle speed CNMG Insert to 3,056 rpm and the feed rate to 100 ipm. Both strategies employed the same cutter, a ½-inch-diameter, five-flute, solid carbide end mill.
Using the new parameters—which, the company says, would not be remotely possible with traditional tool paths—produced a nearly tenfold increase in material removal rate. As a result, roughing time was reduced to 30 minutes per part. Tool life also improved by a factor of 10, from four parts per tool previously to 40 parts per tool with VoluMill.
As another example of efficiency gains gleaned from VoluMill, Mr. Davis cites a part that required machining a 28-pound block of 17-4 stainless steel down to a 2.8-pound finished part. Based on the shop’s established practices before implementing the plug-in, Mr. Davis estimates that each part would have required machining with a series of five indexable tools. Operations with the first tool alone would have taken 2 hours and 20 minutes. With VoluMill, however, the shop could complete the whole job in 2 hours, with the bulk of the material removal taking 1 hour and 15 minutes. As a result, the shop was able to save an estimated $4,800 in machining time and $2,400 in tooling costs.
The company has also applied VoluMill tool paths on jobs that it had already accepted and for which it had already established prices. “We reprogrammed some jobs that were not so profitable in the past, and I can now manufacture them more efficiently and get a good margin,” Mr. Davis says. In fact, recent savings from reprogramming three different parts using the toolpath engine added up to $8,400.
Mr. Davis estimates that in the first four months of using the toolpath engine, the company has saved $5,000 in programming time and 200 hours—or $16,000—in cycle time. Moreover, increased tool life has saved the company $3,000 in tool costs. However, while significant, these cycle time and tool life improvements constitute only a portion of VoluMill’s impact on the bottom line.
Although difficult to quantify, the most obvious benefit is VoluMill’s impact on machine tool wear. Mr. Davis says that tool paths generated by the plug-in reach a maximum spindle load of 18 percent in titanium, compared to 70 or 80 percent with traditional tool paths. “Common sense tells me that it’s saving wear and tear on our machines,” he notes. In a sense, the software places less “wear and tear” on operators as well. Ease of programming means more jobs can be completed in less time, freeing employees to attend to other duties. In fact, Mr. Davis says the company saves $900 to $1,000 per week on labor costs.
These time savings have also facilitated more accurate quotes. “It’s safe to say that we’ve seen a 5- to 10-percent savings in lost quotes,” he says. “I’ll generate a couple of simple geometries in Gibbscam and run VoluMill on it just to look at the run time. So, I’ve already got part of the job programmed before I even get it, and it only takes 30 minutes to give me a ballpark of where I’m going to be on run time. If the customer gives me a model on which to base my quote, it’s even better.”
The company also realized a 65-percent savings in energy costs because machines run more efficiently with the new tool paths and take less time to complete a job. Coolant costs have decreased by an estimated 20 to 25 percent, thanks to consistent tool loads and shallower radial cutting depths. “The solvent isn’t breaking down as fast and is lasting a lot longer,” Mr. Davis notes.
“VoluMill impressed us enough right off the bat that I didn’t even bother looking at other options,” he concludes. “It did more than I expected it would do.”
The Cemented Carbide Blog: parting tool Inserts
With a culture that emphasizes quality and continuous improvement, McMillan Machine Company is always willing to try out new technologies and techniques, says general manager Duncan Davis. However, when Mr. Davis was offered a free, 30-day trial of Celeritive Technologies’ VoluMill toolpath engine in December 2009, he couldn’t possibly have conceived of the extensive benefits the system would provide. In addition to the promised improvements in tool life, metal-removal rates and cycle time, the CAM system add-on prolonged machine tool spindle and coolant life while reducing energy consumption, labor costs, machine wear and lost quotes. “We decided to purchase it after the first week,” Mr. Davis recalls. “The results were so dramatic that one order paid for the software. It’s been all profit after that.”
Mr. Davis’ shop is one of seven companies in the McMillan corporate family. The group traces its roots to 1973, when founder Gale McMillan began producing his own firearm stocks for competitive bench-rest shooting matches. Other shooters, always in search of a competitive edge, began asking him to produce stocks for their rifles as well. The brand’s reputation continued to grow during the next few decades, and today, its products are the weapons of choice for the Navy Seals and other elite American troops.
McMillan Machine Company was born in 1987 when Mr. McMillan decided that producing firearms in-house, as opposed to buying, dismantling and rebuilding components from Remington, would improve quality while saving time and money. Although the company has produced aftermarket parts for Harley-Davidson and components for Cessna, its primary focus is weapons systems. Barrels, firing components, housings, chassis, mounts, adapters and couplers comprise the majority of its workload.
Mr. Davis was prompted to try VoluMill by his Gibbscam CAM software reseller, John Gulstad of Technical Manufacturing Information (TMI). Mr. Gulstad, a firm believer in VoluMill, says every one of his Gibbscam customers that has tried the plug-in—including McMillan Machine—ended up buying it. “It’s probably the most dynamic and important CAM development in many years,” he says.
The plug-in toolpath engine is designed to replace traditional roughing methods in applications that require prioritizing ease of programming, reduced cycle times, extended tool life and reduced stress on machine tools. According to developer Celeritive Technologies (Cave Creek, Arizona), the software plans tool paths based on the capabilities of the machine and cutting tool, regardless of the shape being cut. In contrast, traditional toolpath strategies are derived from the geometry being machined.
The software’s benefits stem primarily from its ability to maintain a consistent metal-removal rate, which is determined by the user according to the particular combination of machine, cutting tool, geometry and workpiece material. It does this by dynamically adjusting feeds and speeds and by using smooth, flowing tool paths that avoid sharp corners and other features that can subject the cutter and Cutting Inserts spindle to extra stress from cutting forces. Managing material-removal rates in this way keeps the load on the tool constant, avoiding premature wear while enabling the use of more aggressive machining parameters, regardless of workpiece geometry. The result is prolonged tool life and reduced cycle time, the developer says.
The first McMillan job to benefit from VoluMill—an order that brought in sufficient revenue to pay for the software—was a 6Al4V titanium mount component that required a great deal of machining and was hard on tools. Originally, the part took 80 minutes to rough at 1,225 rpm, 6.25 ipm, a 0.315-inch axial cutting depth and an 0.22-inch radial cutting depth. With VoluMill tool paths, the shop reduced radial cutting depth to 0.35 inch and increased axial cutting depth to 1.18 inch, spindle speed CNMG Insert to 3,056 rpm and the feed rate to 100 ipm. Both strategies employed the same cutter, a ½-inch-diameter, five-flute, solid carbide end mill.
Using the new parameters—which, the company says, would not be remotely possible with traditional tool paths—produced a nearly tenfold increase in material removal rate. As a result, roughing time was reduced to 30 minutes per part. Tool life also improved by a factor of 10, from four parts per tool previously to 40 parts per tool with VoluMill.
As another example of efficiency gains gleaned from VoluMill, Mr. Davis cites a part that required machining a 28-pound block of 17-4 stainless steel down to a 2.8-pound finished part. Based on the shop’s established practices before implementing the plug-in, Mr. Davis estimates that each part would have required machining with a series of five indexable tools. Operations with the first tool alone would have taken 2 hours and 20 minutes. With VoluMill, however, the shop could complete the whole job in 2 hours, with the bulk of the material removal taking 1 hour and 15 minutes. As a result, the shop was able to save an estimated $4,800 in machining time and $2,400 in tooling costs.
The company has also applied VoluMill tool paths on jobs that it had already accepted and for which it had already established prices. “We reprogrammed some jobs that were not so profitable in the past, and I can now manufacture them more efficiently and get a good margin,” Mr. Davis says. In fact, recent savings from reprogramming three different parts using the toolpath engine added up to $8,400.
Mr. Davis estimates that in the first four months of using the toolpath engine, the company has saved $5,000 in programming time and 200 hours—or $16,000—in cycle time. Moreover, increased tool life has saved the company $3,000 in tool costs. However, while significant, these cycle time and tool life improvements constitute only a portion of VoluMill’s impact on the bottom line.
Although difficult to quantify, the most obvious benefit is VoluMill’s impact on machine tool wear. Mr. Davis says that tool paths generated by the plug-in reach a maximum spindle load of 18 percent in titanium, compared to 70 or 80 percent with traditional tool paths. “Common sense tells me that it’s saving wear and tear on our machines,” he notes. In a sense, the software places less “wear and tear” on operators as well. Ease of programming means more jobs can be completed in less time, freeing employees to attend to other duties. In fact, Mr. Davis says the company saves $900 to $1,000 per week on labor costs.
These time savings have also facilitated more accurate quotes. “It’s safe to say that we’ve seen a 5- to 10-percent savings in lost quotes,” he says. “I’ll generate a couple of simple geometries in Gibbscam and run VoluMill on it just to look at the run time. So, I’ve already got part of the job programmed before I even get it, and it only takes 30 minutes to give me a ballpark of where I’m going to be on run time. If the customer gives me a model on which to base my quote, it’s even better.”
The company also realized a 65-percent savings in energy costs because machines run more efficiently with the new tool paths and take less time to complete a job. Coolant costs have decreased by an estimated 20 to 25 percent, thanks to consistent tool loads and shallower radial cutting depths. “The solvent isn’t breaking down as fast and is lasting a lot longer,” Mr. Davis notes.
“VoluMill impressed us enough right off the bat that I didn’t even bother looking at other options,” he concludes. “It did more than I expected it would do.”
The Cemented Carbide Blog: parting tool Inserts
What is cemented carbide_2
Tungaloy has expanded its TetraMini-Cut, a 4-edged grooving insert line to include TCL18 inserts in 1.75 mm and 2.5 mm thicknesses.
TetraMini-Cut features a small grooving insert with four economical cutting edges. Its innovative insert clamping design ensures secure insert retention and high repeatability, promising machining accuracy and tool life predictability.
TCL18 is designed to ensure light cutting action as well as good chip control when fed at low feed rates.
This expansion includes two new TCL18 inserts with TNMG Insert 1.75 mm and 2.5 mm thicknesses, expanding the existing line of 1.5 mm, 2.0 mm, and 3.0 mm inserts. The inserts are available in grade AH7025, a nano-multilayer PVD coating with high-aluminum content that provides hardness and adhesion to the grade for better process security during grooving operations. Along with TCS18, TCG18, and TCP18 style inserts, the new TCL18 inserts provide an ideal solution for a vast array of grooving applications for general to miniature parts Thread Cutting Insert machining.
At a Glance
- TCL18 ensures consistent chip formation at low feed rates
- Available in AH7025
- Suitable for various materials including alloy steel, stainless steel, and heat-resistant superalloys
The Cemented Carbide Blog: turning Inserts
Tungaloy has expanded its TetraMini-Cut, a 4-edged grooving insert line to include TCL18 inserts in 1.75 mm and 2.5 mm thicknesses.
TetraMini-Cut features a small grooving insert with four economical cutting edges. Its innovative insert clamping design ensures secure insert retention and high repeatability, promising machining accuracy and tool life predictability.
TCL18 is designed to ensure light cutting action as well as good chip control when fed at low feed rates.
This expansion includes two new TCL18 inserts with TNMG Insert 1.75 mm and 2.5 mm thicknesses, expanding the existing line of 1.5 mm, 2.0 mm, and 3.0 mm inserts. The inserts are available in grade AH7025, a nano-multilayer PVD coating with high-aluminum content that provides hardness and adhesion to the grade for better process security during grooving operations. Along with TCS18, TCG18, and TCP18 style inserts, the new TCL18 inserts provide an ideal solution for a vast array of grooving applications for general to miniature parts Thread Cutting Insert machining.
At a Glance
- TCL18 ensures consistent chip formation at low feed rates
- Available in AH7025
- Suitable for various materials including alloy steel, stainless steel, and heat-resistant superalloys
The Cemented Carbide Blog: turning Inserts
