Ceramic Lathe Inserts The Key to Unlocking Machining Excellence

You may be asking what the carbide metal compound actually is and this article will explain what it is and what it is frequently used for. There are a lot of metal compounds that are used for specific reasons and in different applications worldwide. Carbide is a compound that stands out on its own for being not only recyclable but being a durable metal as well. 

Carbide is composed of a combination of the elements of carbon and tungsten. When these two elements are mended together they create an alloy that is resistant to heat, scratches, pitting, and rust. You can compare the hardness to that of a diamond due to the high density it holds. 

The strength of this metal compound is what makes it stand out as well. Its overall strength can overpass steel nearly three times. It can be easily molded into any desired shape and sharpened with exactness. You can even meld this metal or merged with other metals easily. Tungsten is a universal metal that can be used for many purposes within many different industries, from medicine to manufacturing. Here are some of its most popular uses. 

 

The medical industry requires much equipment and tools to operate properly and efficiently. This equipment is usually specific to certain situations and procedures. Surgical tools are often used and should be able to withstand procedures. Carbide metal is used in surgical tools and other medical tools that help save lives. Most surgical tools used today are usually made up of titanium or stainless steel. 

This is a great example of grafted carbide and how it can be merged with other metals to create a useful tool. Carbide is grafted to the stainless steel or titanium to create the necessary tools used in surgeries. Usually, the tip or blade is made up of carbide and the remaining parts are other metals. Carbide’s hardness allows it to be sharpened to create a finer edge and gives surgical tools longevity due to its resistance qualities. There are specific companies that handle carbide compounds for tool making solutions, Ceratizit is a prime example.

 

Carbide is an efficient metal compound for mill products and mill inserts. This is actually a quite popular use for carbide as just over 10% of it is used especially for the manufacturing of mill products. They are made in various sizes and shapes. It all depends on the type of metal carbide comes in contact with as well. This metal compound is quite versatile because of its capabilities to be molded and its hardness and can be used to create precise applications for milling and grinding. 

 

Specialized alloys are where carbide metal compounds are used the most with about 17% of it being used to combine with other metals. Carbide is versatile and can be molded, sharpened, and mended with other metals to create compounds that are utilized in electronics, and other commercial applications. It is popular for carbide to be used in combination with copper, silver, nickel, and iron to create new materials for multiple purposes, for example: 

• Industrial gear making

• Radiation shielding

• Aeronautical industries

• Commercial construction

• Carbide Drilling Inserts

  Electrical devices

 

It isn’t surprising to see that carbide is used in creating jewelry due to the way you can mold and shape it to your liking. You can also mend it with other metals, so carbide and jewelry making is a perfect match. This is the newest way industries are using carbide metals. The hardness of this metal compound is what makes it attractive to jewelry makers. It can be utilized for crafting rings, earrings, pendants and more. You can even create a beautiful piece of jewelry with this metal if you cut and polish it efficiently. 

This new method of creating valuable pieces of jewelry is becoming extremely popular. Many people are beginning to opt for wedding WNMG Insert and engagement rings due to the fact that they are less expensive than natural gold. It can be a cost-effective alternative to other popular jewelry types. 

 

Cemented carbide is used in the creation of drilling and milling tools. Usually, the tools that are used in construction applications are made from this metal compound. This is where most of the carbide metal market goes toward construction applications and the creation of associated tools like mining tips, drill bits, and other tools. Carbide tools are usually preferred over stainless steel for its hardness and resistance components. 

You won’t have to worry about wear and tear as the carbide tips will last the longest. An important factor of carbide metal is that it can be recycled and reused. Carbide recycling companies will usually pay large amounts for scrap carbide as it benefits production costs and giving workers the best quality tools to work with. 

 

Carbide is used in other manufacturing purposes and applications as well. It is frequently used for trekking poles, cleats, and ski poles. It is also utilized in the manufacturing of fishing weights and many other mechanisms that require cutting and pulverizing. There are many incentives for using this metal, including financial benefits, recycling, and longevity. 

The industries that are beginning to use carbide metal as their preferred metal compound will reap incentives and cut costs of production. It can positively affect multiple industries and should be considered for various metal applications. From the medical industry to construction applications to the creation of common items, carbide has a widely ranged usefulness. 

 

 

The content & opinions in this article are the author’s and do not necessarily represent the views of ManufacturingTomorrow

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The Carbide Inserts Website: https://www.cuttinginsert.com/pro_cat/milling-inserts/index.html

You may be asking what the carbide metal compound actually is and this article will explain what it is and what it is frequently used for. There are a lot of metal compounds that are used for specific reasons and in different applications worldwide. Carbide is a compound that stands out on its own for being not only recyclable but being a durable metal as well. 

Carbide is composed of a combination of the elements of carbon and tungsten. When these two elements are mended together they create an alloy that is resistant to heat, scratches, pitting, and rust. You can compare the hardness to that of a diamond due to the high density it holds. 

The strength of this metal compound is what makes it stand out as well. Its overall strength can overpass steel nearly three times. It can be easily molded into any desired shape and sharpened with exactness. You can even meld this metal or merged with other metals easily. Tungsten is a universal metal that can be used for many purposes within many different industries, from medicine to manufacturing. Here are some of its most popular uses. 

 

The medical industry requires much equipment and tools to operate properly and efficiently. This equipment is usually specific to certain situations and procedures. Surgical tools are often used and should be able to withstand procedures. Carbide metal is used in surgical tools and other medical tools that help save lives. Most surgical tools used today are usually made up of titanium or stainless steel. 

This is a great example of grafted carbide and how it can be merged with other metals to create a useful tool. Carbide is grafted to the stainless steel or titanium to create the necessary tools used in surgeries. Usually, the tip or blade is made up of carbide and the remaining parts are other metals. Carbide’s hardness allows it to be sharpened to create a finer edge and gives surgical tools longevity due to its resistance qualities. There are specific companies that handle carbide compounds for tool making solutions, Ceratizit is a prime example.

 

Carbide is an efficient metal compound for mill products and mill inserts. This is actually a quite popular use for carbide as just over 10% of it is used especially for the manufacturing of mill products. They are made in various sizes and shapes. It all depends on the type of metal carbide comes in contact with as well. This metal compound is quite versatile because of its capabilities to be molded and its hardness and can be used to create precise applications for milling and grinding. 

 

Specialized alloys are where carbide metal compounds are used the most with about 17% of it being used to combine with other metals. Carbide is versatile and can be molded, sharpened, and mended with other metals to create compounds that are utilized in electronics, and other commercial applications. It is popular for carbide to be used in combination with copper, silver, nickel, and iron to create new materials for multiple purposes, for example: 

• Industrial gear making

• Radiation shielding

• Aeronautical industries

• Commercial construction

• Carbide Drilling Inserts

  Electrical devices

 

It isn’t surprising to see that carbide is used in creating jewelry due to the way you can mold and shape it to your liking. You can also mend it with other metals, so carbide and jewelry making is a perfect match. This is the newest way industries are using carbide metals. The hardness of this metal compound is what makes it attractive to jewelry makers. It can be utilized for crafting rings, earrings, pendants and more. You can even create a beautiful piece of jewelry with this metal if you cut and polish it efficiently. 

This new method of creating valuable pieces of jewelry is becoming extremely popular. Many people are beginning to opt for wedding WNMG Insert and engagement rings due to the fact that they are less expensive than natural gold. It can be a cost-effective alternative to other popular jewelry types. 

 

Cemented carbide is used in the creation of drilling and milling tools. Usually, the tools that are used in construction applications are made from this metal compound. This is where most of the carbide metal market goes toward construction applications and the creation of associated tools like mining tips, drill bits, and other tools. Carbide tools are usually preferred over stainless steel for its hardness and resistance components. 

You won’t have to worry about wear and tear as the carbide tips will last the longest. An important factor of carbide metal is that it can be recycled and reused. Carbide recycling companies will usually pay large amounts for scrap carbide as it benefits production costs and giving workers the best quality tools to work with. 

 

Carbide is used in other manufacturing purposes and applications as well. It is frequently used for trekking poles, cleats, and ski poles. It is also utilized in the manufacturing of fishing weights and many other mechanisms that require cutting and pulverizing. There are many incentives for using this metal, including financial benefits, recycling, and longevity. 

The industries that are beginning to use carbide metal as their preferred metal compound will reap incentives and cut costs of production. It can positively affect multiple industries and should be considered for various metal applications. From the medical industry to construction applications to the creation of common items, carbide has a widely ranged usefulness. 

 

 

The content & opinions in this article are the author’s and do not necessarily represent the views of ManufacturingTomorrow

---

The Carbide Inserts Website: https://www.cuttinginsert.com/pro_cat/milling-inserts/index.html

Why Choose Cast Iron Inserts for Your Fireplace Upgrade

Indexable inserts, which are used to cut and shape materials, have come a long way since they were first introduced. Over the years, the materials used to make these inserts have evolved from traditional materials like high-speed steel and carbide to more advanced materials like ceramic and diamond. The evolution of indexable inserts has been driven by the need for increased accuracy and cutting efficiency in machining operations.

High-speed steel (HSS) was the earliest material used in indexable inserts. This material is still used today because of its excellent cutting properties DCMT Insert and relatively low cost. However, HSS is not ideal for some applications where high cutting speeds and precision are required. This led to the development of carbide inserts, which are more expensive but offer superior cutting capabilities.

The introduction of ceramic and diamond inserts marked a major shift in the materials used for indexable inserts. Ceramic inserts are hard, wear-resistant, and have a high heat tolerance. This makes them ideal for high-speed applications where heat generated by the cutting process needs to be dissipated quickly. Diamond inserts are extremely hard and durable, making them suitable for use in demanding machining operations.

The evolution of indexable inserts from traditional to advanced materials has greatly improved the accuracy and efficiency of machining operations. This has allowed manufacturers to produce products with greater precision and at a faster rate. It has also allowed them to operate at higher cutting speeds and produce smaller parts with greater accuracy.

The increased popularity of indexable inserts has led to the development of even more advanced materials such as polycrystalline diamond and cubic boron nitride. These materials are extremely hard, wear-resistant, and offer excellent machining capabilities. As the demand for these materials increases, the cost associated with their production will likely decrease, making them more readily available for use in machining operations.

The evolution of indexable inserts over the years has been driven by the need for higher accuracy and cutting efficiency in machining operations. The materials used for these Cutting Tool Inserts inserts have evolved from traditional materials like high-speed steel and carbide to more advanced materials like ceramic and diamond. This has allowed manufacturers to produce products with greater precision and at a faster rate than ever before.

The Carbide Inserts Website: https://www.cuttinginsert.com/pro_cat/iscar/index.html

Indexable inserts, which are used to cut and shape materials, have come a long way since they were first introduced. Over the years, the materials used to make these inserts have evolved from traditional materials like high-speed steel and carbide to more advanced materials like ceramic and diamond. The evolution of indexable inserts has been driven by the need for increased accuracy and cutting efficiency in machining operations.

High-speed steel (HSS) was the earliest material used in indexable inserts. This material is still used today because of its excellent cutting properties DCMT Insert and relatively low cost. However, HSS is not ideal for some applications where high cutting speeds and precision are required. This led to the development of carbide inserts, which are more expensive but offer superior cutting capabilities.

The introduction of ceramic and diamond inserts marked a major shift in the materials used for indexable inserts. Ceramic inserts are hard, wear-resistant, and have a high heat tolerance. This makes them ideal for high-speed applications where heat generated by the cutting process needs to be dissipated quickly. Diamond inserts are extremely hard and durable, making them suitable for use in demanding machining operations.

The evolution of indexable inserts from traditional to advanced materials has greatly improved the accuracy and efficiency of machining operations. This has allowed manufacturers to produce products with greater precision and at a faster rate. It has also allowed them to operate at higher cutting speeds and produce smaller parts with greater accuracy.

The increased popularity of indexable inserts has led to the development of even more advanced materials such as polycrystalline diamond and cubic boron nitride. These materials are extremely hard, wear-resistant, and offer excellent machining capabilities. As the demand for these materials increases, the cost associated with their production will likely decrease, making them more readily available for use in machining operations.

The evolution of indexable inserts over the years has been driven by the need for higher accuracy and cutting efficiency in machining operations. The materials used for these Cutting Tool Inserts inserts have evolved from traditional materials like high-speed steel and carbide to more advanced materials like ceramic and diamond. This has allowed manufacturers to produce products with greater precision and at a faster rate than ever before.

The Carbide Inserts Website: https://www.cuttinginsert.com/pro_cat/iscar/index.html

Are steel inserts suitable for both internal and external threading

Cast iron inserts are an important component of many industrial operations. They are designed to provide a strong and durable surface to attach components, seal off openings, and support weight. There are several different designs of cast iron inserts, each one offering different advantages and features.

The most commonly used design is the flat insert. This type of insert is designed to fit Deep Hole Drilling Inserts flush against the surface of the component. It is usually made of a high-grade cast iron and is available in a variety of sizes and shapes. They are often used in engines, machinery, and other components where a flat surface is necessary.

For applications that require a more secure fit, the tapped insert is an ideal choice. These inserts are designed with threads on the inside, allowing them to be mounted into the component. This type of insert is usually used in heavier components, such as transmissions and pumps.

The wedge insert is another option. It is designed with a wedge shape that is inserted into the component. This type of insert is often used in applications where a secure fit is needed, but the component cannot be tapped. The wedge insert is also ideal for applications where the component needs to be RCGT Insert firmly held in place.

Tubular inserts are designed for use in pipe applications. They are usually made of a high-grade cast iron and are available in various lengths and diameters. These inserts are designed to provide a secure and durable surface to attach components to pipes.

Finally, the split insert is a popular choice for applications that require a secure and permanent fit. These inserts are designed with a split in the middle, allowing them to be installed into the component without having to be tapped. This type of insert is often used in applications where a secure and permanent fit is needed.

Cast iron inserts are a versatile and reliable component that can be used in a variety of applications. Each type of insert offers different advantages, so it is important to choose the one that best suits your application.

The Carbide Inserts Website: https://www.cuttinginsert.com/pro_cat/hitachi/index.html

Cast iron inserts are an important component of many industrial operations. They are designed to provide a strong and durable surface to attach components, seal off openings, and support weight. There are several different designs of cast iron inserts, each one offering different advantages and features.

The most commonly used design is the flat insert. This type of insert is designed to fit Deep Hole Drilling Inserts flush against the surface of the component. It is usually made of a high-grade cast iron and is available in a variety of sizes and shapes. They are often used in engines, machinery, and other components where a flat surface is necessary.

For applications that require a more secure fit, the tapped insert is an ideal choice. These inserts are designed with threads on the inside, allowing them to be mounted into the component. This type of insert is usually used in heavier components, such as transmissions and pumps.

The wedge insert is another option. It is designed with a wedge shape that is inserted into the component. This type of insert is often used in applications where a secure fit is needed, but the component cannot be tapped. The wedge insert is also ideal for applications where the component needs to be RCGT Insert firmly held in place.

Tubular inserts are designed for use in pipe applications. They are usually made of a high-grade cast iron and are available in various lengths and diameters. These inserts are designed to provide a secure and durable surface to attach components to pipes.

Finally, the split insert is a popular choice for applications that require a secure and permanent fit. These inserts are designed with a split in the middle, allowing them to be installed into the component without having to be tapped. This type of insert is often used in applications where a secure and permanent fit is needed.

Cast iron inserts are a versatile and reliable component that can be used in a variety of applications. Each type of insert offers different advantages, so it is important to choose the one that best suits your application.

The Carbide Inserts Website: https://www.cuttinginsert.com/pro_cat/hitachi/index.html

China Carbide Inserts Driving Precision and Productivity in the Manufacturing Sector

The answer to this question is yes, steel inserts can be used in stainless steel machining. Steel inserts are typically made of high-speed steel (HSS) or carbide and are used to machine steel components. They are designed to be used in a variety of machining Carbide Threading Inserts processes such as drilling, reaming, tapping, and boring. Steel inserts are also commonly used in stainless steel machining operations, as they provide a high level of accuracy and durability.

When using steel inserts for stainless steel machining, it is important to select the right type of insert for the particular operation. Different grades and coatings of steel inserts are available, and the choice of the right insert will depend on the type of stainless steel being machined. For example, stainless steel inserts designed for drilling may not be suitable for reaming or tapping operations. It is also important to ensure that the cutting edges of the steel inserts are sharp and free from defects.

In addition to choosing the right steel insert, the machine operator must also take into account the cutting speed and feed SNMG Insert rate, as well as the coolant used during machining. A slower cutting speed and a higher feed rate can help to control the heat generated by the machining process and reduce the risk of thermal damage to the stainless steel components. The use of coolant can also help to extend the tool life and ensure a higher-quality finish.

Overall, steel inserts can be used in stainless steel machining operations. However, it is important to choose the right type of insert, and to ensure that the cutting edges are sharp and free from defects. In addition, the cutting speed and feed rate must be controlled, and the use of coolant is recommended to help extend the life of the tool and achieve a high-quality finish.

The Carbide Inserts Website: https://www.cuttinginsert.com/pro_cat/seco/index.html

The answer to this question is yes, steel inserts can be used in stainless steel machining. Steel inserts are typically made of high-speed steel (HSS) or carbide and are used to machine steel components. They are designed to be used in a variety of machining Carbide Threading Inserts processes such as drilling, reaming, tapping, and boring. Steel inserts are also commonly used in stainless steel machining operations, as they provide a high level of accuracy and durability.

When using steel inserts for stainless steel machining, it is important to select the right type of insert for the particular operation. Different grades and coatings of steel inserts are available, and the choice of the right insert will depend on the type of stainless steel being machined. For example, stainless steel inserts designed for drilling may not be suitable for reaming or tapping operations. It is also important to ensure that the cutting edges of the steel inserts are sharp and free from defects.

In addition to choosing the right steel insert, the machine operator must also take into account the cutting speed and feed SNMG Insert rate, as well as the coolant used during machining. A slower cutting speed and a higher feed rate can help to control the heat generated by the machining process and reduce the risk of thermal damage to the stainless steel components. The use of coolant can also help to extend the tool life and ensure a higher-quality finish.

Overall, steel inserts can be used in stainless steel machining operations. However, it is important to choose the right type of insert, and to ensure that the cutting edges are sharp and free from defects. In addition, the cutting speed and feed rate must be controlled, and the use of coolant is recommended to help extend the life of the tool and achieve a high-quality finish.

The Carbide Inserts Website: https://www.cuttinginsert.com/pro_cat/seco/index.html

Can Aluminum Milling Inserts Enhance the Precision of Machined Components

Carbide inserts are a popular choice of tooling for many machining operations. They offer superior performance, durability, and cost-effectiveness compared to other types of cutting tools. Their versatility and ability to handle a variety of material types make them especially useful for parting-off operations. Parting-off is a machining process that involves separating a workpiece from its raw material or other components. It can be used to create a finished part from a single piece of material, or to separate multiple pieces from a larger workpiece.

Carbide inserts can be used for both internal and external parting-off WNMG Insert operations. They provide a clean and precise cut, and are able to handle a variety of material types. For internal parting-off, the insert is mounted on an arbor and rotated at high speeds, while for external parting-off, the insert is mounted on a shank and inserted into the workpiece. Carbide inserts can also be used for more complex operations, such as multi-angle parting-off and intricate geometries.

When using carbide inserts for parting-off operations, it is important to select the right grade and type of insert for the job. The grade of the insert will determine its hardness and wear resistance, while the type of insert will determine its cutting edge geometry and shape. It is also important to pay attention to the feed rate and speeds, as these will affect the quality of the cut. Additionally, proper lubrication and coolant should be used to ensure the insert does not overheat and wear out prematurely.

Overall, carbide inserts are an excellent choice for both internal and external parting-off operations. Their versatility and ability to handle a variety of materials make them an ideal tool for machining Indexable Inserts operations. With the right grade and type of insert, coupled with proper lubrication and coolant, the cutting process can be performed quickly and accurately, resulting in a quality finished product.

The Carbide Inserts Website: https://www.estoolcarbide.com/coated-inserts/dnmg-insert/

Carbide inserts are a popular choice of tooling for many machining operations. They offer superior performance, durability, and cost-effectiveness compared to other types of cutting tools. Their versatility and ability to handle a variety of material types make them especially useful for parting-off operations. Parting-off is a machining process that involves separating a workpiece from its raw material or other components. It can be used to create a finished part from a single piece of material, or to separate multiple pieces from a larger workpiece.

Carbide inserts can be used for both internal and external parting-off WNMG Insert operations. They provide a clean and precise cut, and are able to handle a variety of material types. For internal parting-off, the insert is mounted on an arbor and rotated at high speeds, while for external parting-off, the insert is mounted on a shank and inserted into the workpiece. Carbide inserts can also be used for more complex operations, such as multi-angle parting-off and intricate geometries.

When using carbide inserts for parting-off operations, it is important to select the right grade and type of insert for the job. The grade of the insert will determine its hardness and wear resistance, while the type of insert will determine its cutting edge geometry and shape. It is also important to pay attention to the feed rate and speeds, as these will affect the quality of the cut. Additionally, proper lubrication and coolant should be used to ensure the insert does not overheat and wear out prematurely.

Overall, carbide inserts are an excellent choice for both internal and external parting-off operations. Their versatility and ability to handle a variety of materials make them an ideal tool for machining Indexable Inserts operations. With the right grade and type of insert, coupled with proper lubrication and coolant, the cutting process can be performed quickly and accurately, resulting in a quality finished product.

The Carbide Inserts Website: https://www.estoolcarbide.com/coated-inserts/dnmg-insert/

How do deep hole drilling inserts handle drilling in hardened materials

Cutting inserts are an essential part of machining complex geometries. They support the cutting process by providing the necessary heat resistance, edge strength, and performance needed to machine intricate parts. They are designed to hold up to the high temperatures present during the machining process while maintaining the accuracy and precision of the cutting tool.

Cutting inserts come in a variety of shapes and sizes. This allows them to be used to machine complex shapes and sizes that would otherwise be difficult or impossible to machine. The shapes of the inserts are designed to give the best possible performance for the CCMT Insert machining operation. They can also be customized to meet the specific needs of the application.

The cutting insert is the most important part of the machining process when it comes to complex geometries. It is responsible for providing the necessary cutting force and accuracy to the cutting tool. It also provides the necessary heat resistance to keep the cutting tool from becoming too hot during the machining process. As a result, the cutting insert helps to ensure that the cutting tool is able to maintain its accuracy and precision throughout the machining process.

The cutting insert is also responsible for providing the necessary support to the cutting tool during the machining process. This support helps to ensure that the cutting tool is able to maintain its accuracy and precision during the machining process. This support also helps to reduce the amount of vibration and chatter that can occur during the machining process, which can lead to poor surface finish and inaccurate cuts.

Overall, cutting inserts are an essential part of machining complex geometries. They provide the necessary heat resistance, edge strength, and performance needed to machine intricate parts. They are also responsible for providing TCGT Insert the necessary support to the cutting tool during the machining process. This helps to ensure that the cutting tool is able to maintain its accuracy and precision throughout the machining process.

The Carbide Inserts Website: https://www.cuttinginsert.com/pro_cat/drilling-inserts/index.html

Cutting inserts are an essential part of machining complex geometries. They support the cutting process by providing the necessary heat resistance, edge strength, and performance needed to machine intricate parts. They are designed to hold up to the high temperatures present during the machining process while maintaining the accuracy and precision of the cutting tool.

Cutting inserts come in a variety of shapes and sizes. This allows them to be used to machine complex shapes and sizes that would otherwise be difficult or impossible to machine. The shapes of the inserts are designed to give the best possible performance for the CCMT Insert machining operation. They can also be customized to meet the specific needs of the application.

The cutting insert is the most important part of the machining process when it comes to complex geometries. It is responsible for providing the necessary cutting force and accuracy to the cutting tool. It also provides the necessary heat resistance to keep the cutting tool from becoming too hot during the machining process. As a result, the cutting insert helps to ensure that the cutting tool is able to maintain its accuracy and precision throughout the machining process.

The cutting insert is also responsible for providing the necessary support to the cutting tool during the machining process. This support helps to ensure that the cutting tool is able to maintain its accuracy and precision during the machining process. This support also helps to reduce the amount of vibration and chatter that can occur during the machining process, which can lead to poor surface finish and inaccurate cuts.

Overall, cutting inserts are an essential part of machining complex geometries. They provide the necessary heat resistance, edge strength, and performance needed to machine intricate parts. They are also responsible for providing TCGT Insert the necessary support to the cutting tool during the machining process. This helps to ensure that the cutting tool is able to maintain its accuracy and precision throughout the machining process.

The Carbide Inserts Website: https://www.cuttinginsert.com/pro_cat/drilling-inserts/index.html

BTA Drilling Machine for Deep Hole Applications

Allied Machine and Engineering has expanded its boring line with the introduction of the Wohlhaupter VolCut insert holder. The rough boring system is engineered to remove large volumes of material at high speeds and light feed rates in a single cut.

VolCut combines the modularity of the Wohlhaupter MVS connection with Allied Machine and Engineering’s large-diameter holemaking solution. The company says this combination saves time and offers increased material slot milling cutters removal and chip control at greater depths for large-diameter applications — even on underpowered machines. The VolCut insert holder is stocked for quick delivery with bore diameters ranging from 2.559”–128.149” (65–3,255 mm). Its design incorporates serrations that connect with Wohlhaupter’s Twin Cutter and AluLine boring systems.

Allied WCMT Insert Machine and Engineering recommends VolCut to manufacturers pre-machining large-diameter holes in components for the oil and gas and heavy equipment industries, saying VolCut’s high cutting speed and material removal up to 2.755” (70.00 mm) can reduce cycle times. The company reports case studies show cycle time reductions up to 80% when compared to similar circular milling applications. The indexable inserts VolCut utilizes shorten process times even further by allowing the tool to remain engaged in the spindle while changing out worn cutting edges. Allied Machine and Engineering stocks the indexable inserts as standard items to facilitate quick replenishment.

“The VolCut insert holders provide a rough boring solution unmatched by other rough boring competitors,” says Natalie Wise, USA product manager of the Wohlhaupter boring line. “The ability to utilize the VolCut insert holders with your existing standard Wohlhaupter modular tooling provides the additional range needed to vastly improve your rough machining operations.”

The Cemented Carbide Blog: CNC Carbide Inserts

Allied Machine and Engineering has expanded its boring line with the introduction of the Wohlhaupter VolCut insert holder. The rough boring system is engineered to remove large volumes of material at high speeds and light feed rates in a single cut.

VolCut combines the modularity of the Wohlhaupter MVS connection with Allied Machine and Engineering’s large-diameter holemaking solution. The company says this combination saves time and offers increased material slot milling cutters removal and chip control at greater depths for large-diameter applications — even on underpowered machines. The VolCut insert holder is stocked for quick delivery with bore diameters ranging from 2.559”–128.149” (65–3,255 mm). Its design incorporates serrations that connect with Wohlhaupter’s Twin Cutter and AluLine boring systems.

Allied WCMT Insert Machine and Engineering recommends VolCut to manufacturers pre-machining large-diameter holes in components for the oil and gas and heavy equipment industries, saying VolCut’s high cutting speed and material removal up to 2.755” (70.00 mm) can reduce cycle times. The company reports case studies show cycle time reductions up to 80% when compared to similar circular milling applications. The indexable inserts VolCut utilizes shorten process times even further by allowing the tool to remain engaged in the spindle while changing out worn cutting edges. Allied Machine and Engineering stocks the indexable inserts as standard items to facilitate quick replenishment.

“The VolCut insert holders provide a rough boring solution unmatched by other rough boring competitors,” says Natalie Wise, USA product manager of the Wohlhaupter boring line. “The ability to utilize the VolCut insert holders with your existing standard Wohlhaupter modular tooling provides the additional range needed to vastly improve your rough machining operations.”

The Cemented Carbide Blog: CNC Carbide Inserts

Jergens Pallet System Provides Fast Changeovers

Platinum Tooling, an importer and distributor of live tools, angle heads, speed increasers, Swiss machine products, knurling and marking Tungsten Carbide Inserts tools and shrink-fit toolholders manufactured by various international suppliers, will now carry Rev broaching tools in North America.

Rev S.R.L., located in Northern Italy, is the manufacturer of broaching solutions for CNC lathes and machining centers. The tools are ideal for machining simple keyways or internal and external profiles, both teeth and splines. Common profiles including square and hexagon are said to be easily achieved and custom profiles are available. According to the company, Rev broaching tools are designed to provide excellent performance with long insert life and high surface quality.

The Rev motorized broaching tool is designed for use on live-tool lathes. Single machine setup eliminates the need for secondary operation or outsourcing. Rev tools are ideal for high production runs, offer easy installation tube process inserts and fast processing time. These tools are designed for maximum rigidity, offer long tool life and an excellent finish.

Rev static broaching tools are for use on CNC lathes with or without a Y-axis. They offer a patented eccentric bushing, which eliminates alignment errors for machines without a Y-axis. The tools have a sturdy two-piece construction and are ideal for smaller runs. They are designed for use in boring bar holders on lathes and for use in collet chucks or Weldon holders on machining centers. Rev tools enable machining a wide variety of standard and custom profiles and sizes.

Platinum says that Rev broaching tools complement the Heimatec live tools that are sold its network of manufacturers’ representatives and distributors throughout North America.

The Cemented Carbide Blog: parting and grooving Inserts

Platinum Tooling, an importer and distributor of live tools, angle heads, speed increasers, Swiss machine products, knurling and marking Tungsten Carbide Inserts tools and shrink-fit toolholders manufactured by various international suppliers, will now carry Rev broaching tools in North America.

Rev S.R.L., located in Northern Italy, is the manufacturer of broaching solutions for CNC lathes and machining centers. The tools are ideal for machining simple keyways or internal and external profiles, both teeth and splines. Common profiles including square and hexagon are said to be easily achieved and custom profiles are available. According to the company, Rev broaching tools are designed to provide excellent performance with long insert life and high surface quality.

The Rev motorized broaching tool is designed for use on live-tool lathes. Single machine setup eliminates the need for secondary operation or outsourcing. Rev tools are ideal for high production runs, offer easy installation tube process inserts and fast processing time. These tools are designed for maximum rigidity, offer long tool life and an excellent finish.

Rev static broaching tools are for use on CNC lathes with or without a Y-axis. They offer a patented eccentric bushing, which eliminates alignment errors for machines without a Y-axis. The tools have a sturdy two-piece construction and are ideal for smaller runs. They are designed for use in boring bar holders on lathes and for use in collet chucks or Weldon holders on machining centers. Rev tools enable machining a wide variety of standard and custom profiles and sizes.

Platinum says that Rev broaching tools complement the Heimatec live tools that are sold its network of manufacturers’ representatives and distributors throughout North America.

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